Glass Industry News

Digital resorting: held ware dramatically reduced!

, XparVision

Held ware

In case of any suspicion for bad quality and / or critical defects, pallets of bottles or jars are set aside for the purpose of re-inspection. In the majority of cases this re-inspection is done by manual unloading pallets at the cold end, re-inspecting all containers and then palletizing again. This process of resorting is costly, inefficient, and disruptive for the normal production process as well. As a result, resorting activities are often postponed to “a better moment”, which then leads to a higher number of blocked pallets. Held ware is a huge driver of increased costs. A high number of blocked pallets take up valuable warehouse space, hold captive packaging material (pallets, tier sheets, etc.), put on time customer deliveries at risk, and increase employee headcount.

While held ware is a major KPI in glass factories, all of the costs associated with held ware do not directly show up in factories’ major metrics, and are easily “forgotten”.  Furthermore, it is not uncommon that when held ware continues to increase and reaches unmanageable levels, the only feasible options remaining are even more costly; dumping and scrapping of the ware.

Long Term Image Storage (LTIS)

With LTIS all images of all individual containers are stored, including images of both good and rejected containers.  Upon the choice of the customer storage can be organized on local hard disks or in the Cloud, for as long as the customer wants. Through the technology chosen literally an “unlimited” number of images can be stored. Logically with the help of an XPAR Viewer the stored images are easy to retrieve, and data is easy to analyze. Images are presented in a grey scale or color.

Digital resorting

The basic principle of LTIS is that images can be reviewed at all times, allowing the ability to go back and verify if and when bad quality or critical defects have been produced, and on which cavity or section. As a result, related pallets can be identified precisely, while preventing critical defects from being sent to the customer. Basically by use of LTIS, the inefficient and costly physical resorting is to a great extend replaced by a digital resorting.

In case of internal traceability, the availability of all images including their time stamps allow for accurate determination of minimum quantities of held ware and thus costs of resorting. As such and following the feedback of LTIS users, the held ware and resorting is dramatically reduced. Additionally based in the findings any systems settings of the XPAR IRDs can be improved.

In case of external traceability, the availability of all images including their time stamps allow for precise identification of contaminated pallets, with proof towards the users of glass containers. As such, potential damage (customer complaints, financial claims, recalls, reputational damage) can be managed and limited.

, © XparVision

Il materiale informativo del sito è registrato ed appartiene all´azienda o ai terzi che lo hanno fornitoe tutti i diritti sono riservati. Qualsiasi utente che accede a tale materiale può farlo solo ad uso personale e ne è anche responsabile. Ridistribuzione o altro uso commerciale di tale materiale è espressamente proibito. Nel caso in cui il materiale sia stato ceduto da terzi, l´utente concorda di rispettare questi termini di utilizzo specificati. Glass Global non garantisce la veridicità o l´esattezza del contenuto di alcuna informazione o di siti web esterni menzionati nelle stesse.

Should the content or the design of these sites violate third parties rights or legal prescriptions, we kindly ask you to send us a respective message without invoice or cost. We guarantee that passages where the claim is considered as justified will be removed immediately, without any necessity to involve any lawyer into this issue. We will reject any claim caused by submission of a honorary note in this regard without any prior contact and confirmation of the issueby us and we reserve the right ssue counter claim ourselves because of violation of aforesaid conditions.



Info Grid

Glass studies

Updated worldwide glass study 2024

plants.glassglobal.com

Updated hollow glass study 2024

Request more information

Updated float glass study 2024

Request more information

Further glass market studies

Request more information

Profilo Aziendale



Updated worldwide glass market study 2024 available now for flat, container glass and tableware

We have updated our international studies on flat glass, container glass and tableware for 2024.

This unique software provides a global overview about glass producers and technical details. Easy to use and clear tables summarize information and data about glass makers such as: Glass types: flat glass, container glass, tableware, production capacities in regions and countries, number of furnaces, furnace types, year of construction, glass types and sub-types, products, project information, special news and downloads.

Further databases supplying demoscopic data and import and export data complete the market survey. Based on these data, prepare individual country profiles with information about local production capacities, local market sizes and expected demand in the future.

Request your offer via plants.glassglobal.com.

Updated container glass study 2024

X

Updated float glass study 2024

X

Further glass studies and reports 2024

X